產(chǎn)品描述
(內(nèi)容來自廠商公開產(chǎn)品資料)
QC-10®專為生產(chǎn)注塑模具而設(shè)計(jì),與市面上任何其他7000系列鋁合金相比,QC-10®具備更高度度、更高穩(wěn)定性和更可靠的耐久性。在對合金成分進(jìn)行改進(jìn)之后,QC-10®的截面強(qiáng)度和硬度表現(xiàn)較為優(yōu)異,而其不敏感的硬化微型結(jié)構(gòu)基本不會降低截面強(qiáng)度,并具備不可比擬的切削性能。
應(yīng)用
QC-10®是適用于模具制作的較佳模具材料,廣泛應(yīng)用于汽車、消費(fèi)電子和工業(yè)產(chǎn)品等各個(gè)行業(yè)。QC-10®的加工速度快于鋼材,并支持電火花加工、拋光和咬花。
加工速度更快
作為一種高硬度模具鋁合金材料,QC-10®的銑削加工速度是鋼材的8~10倍。使用高速主軸的條件下,QC-10®粗加工可以達(dá)到20,000rpm的切割速度和0.325mmpt的進(jìn)料量。美鋁的特有應(yīng)力清理冷加工技術(shù)使QC-10®在整個(gè)模塊中保持穩(wěn)定的強(qiáng)度,從而使其從其他鋁合金材料中脫穎而出。例如,與P20鋼材相比,由于粗加工的速度得到非常大提升,模具廠商能夠?qū)⒛>咧圃斓奶崆捌诳s短40%。
周期更短
優(yōu)越的熱傳導(dǎo)性對縮短周期較為關(guān)鍵。QC-10®導(dǎo)熱速度是工具鋼的近5倍,使得制模周期縮短20~50%。縮短周期即提高了產(chǎn)能。由于QC-10®比之工具鋼升溫或冷卻更快,加工流程更加**,且減少了對注塑部件變形問題的擔(dān)憂。
單價(jià)更低
QC-10®通過將注塑周期縮短20~50%,從而為制造商帶來明顯的成本優(yōu)勢。注模注塑部件50%的成本源于周期�?s短周期即可增加產(chǎn)量,降低單價(jià)。曾有顧客表示使用QC-10®后,他們用四天時(shí)間就達(dá)到了五天的產(chǎn)量,從而將釋放出的產(chǎn)能投入到新工作中。
久經(jīng)驗(yàn)證的耐用性
今天,許多QC-10®模具的鑄件次數(shù)已達(dá)到五十幾萬次,有些正逼近數(shù)字一百萬次。當(dāng)然,要保證模具在整個(gè)生命周期內(nèi)的穩(wěn)定性,則需進(jìn)行一體的定期維護(hù)。

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